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2026-06-08
Our company recently completed the production of a batch of non-standard products made to order
Panel filter F8 medium efficiencyWork was carried out on the production and shipment of products, which were supplied directly to domestic precision processing workshops. This custom-made product overcomes the limitations of traditional mid-efficiency bag filters, which are bulky and take up a lot of space when installed. Featuring an ultra-thin plate design, it provides F8 level filtration in a customer's limited ventilation unit space. It solves long-standing ventilation and cleaning problems faced by the customer in three aspects: space adaptability, energy consumption and maintenance costs. This is a typical example of our company's use of scenario-based solutions tailored to individual customer needs.
The custom batch-produced ultra-thin F8 medium efficiency plate filters feature an aluminum alloy frame and pleated filter material, and are manufactured strictly according to customer specifications.
I.Project problems: The need for non-standard configuration arises due to the limited space of generating plants.The customer is a manufacturer of precision components. The existing air conditioning and air purification units in his workshop had insufficient installation depth at the stage of infrastructure construction. Standard F8 bag filters, typically ≥200mm thick, could not be installed into the cavity of the existing unit. Previously, the customer had temporarily used low-efficiency pre-filters as a replacement, which resulted in two major production problems: First, insufficient filtration levels allowed airborne dust and metal particles to pass through the filters and settle on the precision processing equipment, resulting in an ever-increasing rate of component defects. Secondly, frequent filter replacement increased maintenance costs; standard filter materials had low dust retention capacity, requiring replacement more than three times a month, disrupting production continuity.
After comparing various industry products, the customer proposed a custom requirement: to provide [specific performance] within a limited cavity thicknessFiltration efficiency according to national standard F8At the same time, it meets three key performance indicators: low air resistance, high dust holding capacity and ease of assembly/disassembly. Our technical team took measurements of the unit's internal dimensions, airflow and dust concentrations on site. Combining this data with industry standards EN779 and GB/T14295, we developed a custom solution for ultra-thin plate design, resulting in this custom platefilter average efficiency F8.
II. Product technical parameters and design optimization: emphasizing the main benefits of non-standard customization
This settingPanel filter F8 medium efficiencyOptimized based on the dual principle of "ultra-fine design + high performance", the main technical parameter strictly meets the F8 filtration standard: gravimetric efficiency 75-85% for suspended particles of 1.0-5μm, initial resistance ≤95Pa. At the same time, by reducing the overall thickness of the product, the effective opening area of the filter material is maximized, which is ideal for customers with limited installation space.
III.Practical value: Comprehensive solution to problems existing in the customer’s operating conditions.
1. Ultra-thin, specially designed size integrates perfectly into existing, cramped air conditioning units, eliminating the need to cut or modify the enclosure or ductwork. This helps customers save on retrofit costs and downtime while maintaining the integrity of the original ventilation system design.
2. With stable F8 level filtration efficiency, it accurately captures fine metal dust and aerosol impurities generated in the workshop production process, preventing pollutants from sticking to precision processing equipment. This reduces component wear caused by dust at the source. Customer tests have shown that shop air cleanliness has improved by more than 60% compared to pre-retrofit levels.
The custom F8 Medium Efficiency Plate Filter was packaged and loaded onto a truck, which then transported it directly to the customer's precision manufacturing facility.
IV. Increased capabilities in individual research and development.
Leveraging many years of experience in developing custom filter products, our company can flexibly tailor G3~F9 grade panel and bag filters to fit the installation space size, type of contaminants and air flow requirements of various industries. Our products are widely used in a variety of applications, including precision manufacturing, pharmaceutical manufacturing, air conditioning systems, data centers and Russian oil and gas pipeline ventilation systems. Going forward, we will continue to develop customized solutions for specific applications using parametric research and development and precision manufacturing to solve unique installation and cleaning challenges for customers across a variety of industries.